Sabtu, 24 September 2011

Wheel assembled


Finally got the wheel back together with new bearings and the rest. The bearing work was the usual ice box and torch exercise. It is a pain as the Mondial has a captive axle, and that axle press fits on the bearing. So what I did was:

  • put one bearing in the hub by freezing the bearing and torching the hub
  • freeze the axle and then put a bearing on the axle (on the opposite end of the axle from the one already in the hub! - this is an asymmetric axle)  And no torch on the bearing! I used my long pipe bearing driver over the axle on the inner race of the bearing.
  • Now freeze the axle and bearing assembly. Heat the hub and drop the axle with bearing through the hub and feed the axle into the bearing on the far side. Use my large bearing driver pipe over the axle on the outer race of the bearing on the axle.
  • Quickly flip the wheel over and reseat the bearing on that side, as it was pushed partially out. Flip the wheel back over a couple times tapping the bearing on each side of the wheel to be sure both sides are fully seated.
Complicated, and there is no way I know of to put these bearings in without stressing them some, due to the captive axle, and the fact the axle press fits into the bearings.

This video: here is somewhat helpful, but doesn't deal with the captive axle issue. But it shows a sensible (IMO) light heating of the hub.

Searched everywhere nearby for "cush" drive springs, and found some things that I could make fit... but didn't trust them. These springs will get hammered with every shift, braking and acceleration and I just didn't feel that using regular hardware store springs as a replacement. Ended up putting the old ones back in, figuring it's no worse than when I started... And I'll search for proper replacement springs in the coming week!
Here's a pic of the hub with new bearings and the old springs inserted. And some dabs of grease to help the sprocket "cush" smoothly:

Cush drive problems

Like many projects on an old motorcycle, things just keep getting more complicated. First I changed the tire. Then I found the wheel bearings were shot and needed replacement. When I removed the sprocket to remove the bearings.... I found 3 of the cush drive springs were broken!
 My local hardware store won't have these. Hmm...

Jumat, 23 September 2011

Tire change and problems

So I changed the rear tire on the Mondial.
Why is it that when people change tires they leave the old tube in place? I can't tell you how many bikes I've changed the tire on that have ancient tubes installed still. This one might not have been the original 1955 tube, but it was an old one. When was the last time Michelin manufactured 2.50 x 19 tubes in Italy? Thats how it was marked, (in English!)," Michelin Made in Italy"! And the rubber was frayed so it had to go.
I want to plug this video, it is a great aid for me to to remember the proper procedure:
You can just click through to part 2.
And the Bead Buddy is a great tool! Really helpful.

So with any project, something has to go wrong... this time? The wheel bearings are shot! Luckily I have some spares. Those will go in tomorrow. And then maybe I should check the front bearings...
 

Gear...

For years now I have been wearing a two piece suite for the Giros and for general riding. For a day out, being able to remove my jacket is really important, especially here in hot California. And it makes for much more pleasant lunch and rest stops. I have a Vanson fully perforated jacket that I really love and I had pants made by Zooni leathers to match as Vanson had nothing that fit off the rack. I love Vanson stuff and have an ancient full custom racing suit from them and a couple other jackets. But I had that custom work done when I lived in Boston and had easy access to Mike and the Vanson shop. Thus when I needed pants to match my off the rack Vanson jacket. I went to Zooni, which was nearby in San Jose when I lived in NorCal.
Now I'm in Socal, and I find myself frequenting the Dianese store which is very close. They seem to have gear that fits me, and it seems to be great quality. I already have an AGV helmet from them as well as Dianese gloves and boots.
Over the years the Zooni pants have started to bother me in the knees. Fine for and hour, but spend a couple 8 hour days in them and the knees seem to press my kneecaps too hard and it starts to hurt. After every event lately I have been saying, I have to get a new suit!
So my birthday's coming up... and Lorraine happily recommended I make a new suit her present! So off to Dianese I went and I found a nicely vented jacket, the Dianese rebel and a matching set of pants, the Dianese Pony. Jen at the Dianese store in Costa Mesa was a great help. The jacket fits perfectly and seems to flow the air well. The pants are good too, my only wish would be for some more venting on them, but they do seem to flow some air through the stretch panels.
Importantly the gear is all black and the logos are discrete.  On a vintage bike, black looks best. Bright colors and logos just aren't how it was in the day. Of course I still want great protection and won't wear vintage gear, so "all black" is my goal for a somewhat vintage look. And some events actually require this. A couple years back the Motogiro d'Italia explicitly put it in the rules: all black gear and no logos!

Anyway, here's a fashion shot...

Giro d'California 2011 approaches!

I have about a week left to prepare for the 2011 Giro d'California. It is based in Visalia this year, so I'm betting we get some good runs in the Sierra Nevada Mountains this year. But of course the route isn't divulged to us until the event starts.
Last year, although I still managed to claim 2nd place I had some real mechanical problems that I need to address this year. I finally fixed my charging issue from 2009, but on the second day my ignition switch failed. So that needs to be addressed. And the bike needs all the usual servicing, oil changes, lubes, new tires. The front headlamp failed and a shock might be leaking. And of course it occasionally locks in top gear.
That last issue is the one I may not be able to repair, as it never seems to happen outside of competition. It's actually been happening for years, even back in Italy during the 5 day Motogiro. The engine needs to be very warm (a couple hours of running) and then  run it top gear for a long hard full throttle run. That seems to be the only time it sticks. Typically I end up pulled over and fuddle with the lever a bit and it downshifts and I am on the way. Of course this never happens when I test it at home, and I fear attempting a fix without really examining the problem. I think it's an issue with the ratchet mechanism that is accessible just inside the engine cover. But there is always a chance its an issue inside with the shift forks / barrel, and that would be a real problem.  Lets hope it happens again soon (like this weekend) so I have time to attempt a fix, or not at all until after the giro!

Kamis, 26 Mei 2011

Registering and Titling a Vintage (pre-1958) Vehicle in California

Registering an old vehicle in California is no problem if you are just buying a vehicle that is currently registered in California and you are just transferring the registration. But suppose you have found or bought an old vehicle that hasn't been registered in California for many years? Registering and titling such a vehicle can be complicated. I've registered and titled five vintage vehicles in the past 10 years and here are some tips.

TIPS
- The vehicle must have been registered in California in the past. Note that the DMV won't have any records for a vehicle that has it's last California registration in the 50s. But they will ask where the vehicle is from, and it is important to let them know it was originally in California. Importing a vehicle from another state or country becomes a much bigger process, and may be impossible. It is much easier to register a vehicle that has been in California since new.

- A bill of sale. Make sure you have a bill of sale from the previous owner. This can be hand written but should include all the particulars, like the sellers name, your name and address, chassis and engine numbers price and date of sale. Note that the fees you will be charged are based on this price. Also note that the date is very important. The sales taxes and fees are due when the sale happens! So if you buy a vehicle, and then take years to restore it and then go to register it years after the sale, you will owe back fees and substantial penalties for not doing this right away after the sale.

- Bring a completed "Application for Title or Registration" form (get it on the web ahead of time). Note that the date the "vehicle was purchased on" will be the basis for your fees and penalties (if any). Note the form also requires the "date the vehicle entered or was first operated in California"; this was probably the year the vehicle was manufactured, if the vehicle was originally sold in California.

- You may also be requested to fill out a "Statement of the Facts" form. You might look at this form ahead of time, but I would not produce it unless the DMV requests it. Sometimes with an old vehicle that isn't in the DMV computers anymore, they will want you to state where you got the bike, what you paid for it and other things. Essentially they seem to use this form whenever they want to be reassured about a vehicle that they have doubts about. So they might ask you to use this form to declare the vehicle's history.

- If you have any outside documentation of the bike's year or year related to model number, like a book about your vehicle, bring it. Don't produce it unless they ask, but they might want proof your vehicle is really one manufactured in 1955 or is only 125cc or whatever. Usually this isn't necessary, but don't expect them to be able to tell a 1950s motorcycle from a 1970s one by just looking at it.

- Bring your proof of insurance, although it's not strictly necessary. It at least provides another document with your name attached to the vehicle.

- Never tell the DMV anything more than you have to and never give them any more paperwork than necessary. More information is just a source of possible confusion and problems. Really. You have old plates or an old out of state registration; hide them. This stuff is only possibly helpful if it is official California stuff, like an old California plate. But be aware they will take these from you and you will never see them again. These documents really don't help with the process.

- Lastly, make yourself a very friendly customer of the DMV. You want the DMV to help you and the only way to get that is to be very polite and respectful.

THE PROCESS
So now you are off to the DMV. Here are some tips for what happens at most California DMVs.

- First, plan on making 3 trips to the DMV, each taking two to four hours! With luck you can do this in one trip that only lasts an hour, but it really can take much longer if you are unlucky. You can book appointments on the web... but typically they are scheduled out weeks in the future. I suggest booking at least two appointments and you might even book them at different DMV offices.

- How the registration process goes at the DMV is very dependent on which DMV you go to and what individual you happen to end up working with. I've often had good results at small friendly DMV offices that are further away from the main population centers. But I have also had good luck at some giant DMVs where I am just one of the thousands and they just want to process the application and get you out of there. I will also note that I have had better luck with younger men at the DMV that with older men or women. Frankly, I think there is a better chance of a younger guy being a car fan who will try and help you. If you get a person who is just pushing paper and is a stickler for detail, or who maybe believes all old polluting noisy killer motorcycles should be off the road, things might go worse than you hope.

But here is an important note. Right at the beginning of the process, pay close attention to what is happening! Especially if you haven't been entered into the computer yet, you can always leave and come back another day or go to a different DMV. Just say you can't finish this right now, or have your cell phone ring with an emergency or you have to get back to work. Really, this is important, if things aren't going well and nothing is in the computer yet, find an excuse to leave and try again another day at another DMV.

Here is what typically happens at the DMV:

(a) You go to the DMV and get in the reception line. When you get to the front they ask you what you are there for and check your paperwork. You should only need your “Application for Title” at this point. In fact, don't let them see anything else. Typically they will give you a number and tell you to go wait. However, sometimes they will immediately suggest you get your vehicle verified (the verifier will use a "Verification of Vehicle" form). You might even ask, politely, if it's possible to do this first as it will save you some waiting. Skip to (c) if you get to go directly to verification.

(b) Take you number and wait. Eventually you will get called up and you present your "Application for Title or Registration" and your bill of sale. Say as little as possible, but be friendly. Really, answer the questions with as few words as possible. Typically they will give you everything back and send you to get the vehicle verified. Sometimes they will also give you a statement of the facts form and tell you to fill it out. This can happily fill your time while you wait for the verification. Note that at this point, usually no one has entered any info about your application in the computer. If things aren't going well you can leave and try again later or at another DMV, so don't make a ruckus about problems. Example problems: They want more proof the vehicle was originally registered in California. Or they are confused by the short VIN on your vehicle. (Two of my bikes have 3 digit chassis numbers! Once they said my bike was already registered as a trailer! A friendly competent DMV clerk won't have any trouble with these items.) Or maybe they aren't convinced your bike is really as old as it is. Whatever the problem consider that you could just politely leave and come back another day to another DMV office.

(c) Verification. Make sure you don't have any old plates or stickers from other states or racing numbers on the vehicle. You don't want any potential for confusion about the history and use of the bike. A person comes over with a clipboard and a the “Verification of Vehicle" form. You are not allowed to enter anything on this form, so don't try. Typically the friendly DMV person will chat with you about the bike, and ask you to point out the chassis number (VIN) and engine number. It can be very useful to mention all the time and effort you spent restoring the bike at this point. One thing this inspection is about is catching stolen vehicles, so you want to be clear about how you properly and legally own the vehicle. They will also ask you the year and model and displacement. They might ask to see proof of the displacement (is it marked on the engine?). I have had these guys ask for proof of the year of manufacture, so a book with that stuff or even a printout of a web page can be handy (but I've also had them just let this go). If you are lucky, that's all that happens and they finish the form, sign it, and send you back to the DMV line to get a number. Be sure you verify that everything on the form is correct before you leave! Chassis and engine numbers can be hard to read and vehicles can have unusually spelled manufacturers. You really don't want any errors on this form.

However, I've also had this verification process go badly, where the DMV person is flustered by the short chassis number and the lack of emissions stickers and other documentation. In this case they might write a bunch of stuff on your form and check a box on the form that says "DO NOT PROCESS- REFER TO CHP". Then they usually give you this form. If this happens you go back in the DMV wait in line and they will give you some paper work and send you to the California Highway patrol for the vehicle to be checked and verified. In my experience the CHP are friendly guys who will check the bike out, check the VIN so they are sure the bike isn't stolen and will sign you off. Of course, you should trailer the vehicle the the CHP. But another approach (if you are personally holding the verification form and nothing has been entered in the DMV computers yet) is to go home, discard that paperwork and to start all over at another DMV! It's up to you and what you think will be less hassle. Really, I have had completely incompetent inspectors fuss about the short chassis number and lack of documentation, and gone to another DMV and just zipped right through. I'm not advising any cheating on this process, I'm just pointing out that the process varies. And no one has told me I can't just start over at another DMV.
(Note on later bikes: for bikes manufactured 1970? or later, the California DMV does require the Federal Certification Label to be on the bike! If this label is missing you will need an additional CHP inspection to verify the VIN. Or you might just get a new Federal Certification label before your inspection.)

(d) With the verification complete you are now back in the DMV waiting for your number to be called. Make sure you are happy with your forms, because this time they will be putting everything in the computer: You don't want any errors in any of the information. When you get to the clerk, you present your "Application for Title or Registration", your Bill of Sale and your completed "Verification of Vehicle" form. You might also have to do that "Statement of the Facts" form mentioned earlier. If all your forms are clean, things should go smoothly now. They might have some trouble with your unusual VIN, sometimes these can come up as another vehicle in their computer. But if your VIN clearly isn't that other vehicle, they can handle this. Sometimes they spend a lot of time typing and string at the screen. I suggest you keep quiet. But if you must talk, mentioning your restoration effort on the vehicle shouldn't hurt. If they look really peculiar, you might ask what is going on. But generally realize they are playing with funny forms and your silly old VIN etc. Then they will ask you to pay. And they will give you your new registration! NOW IS THE TIME TO CHECK IT CAREFULLY! Catch any errors in the year, make, plate number name or address right now. You really don't want to have to do this all over. Also verify that they will be sending you the title in a couple weeks. And at some DMVs you have to go to another window to get your plate and stickers.

Finally!
With some luck you should be done! And if you are really luck you got it all done in a couple hours in one visit. I wish I could say it was usually that easy, but it usually takes me two or three visits.

Minggu, 30 Januari 2011

Handlebar options

Its been a long time since my last post! And lots of stories to tell. But for now just a little data drop on handlebars.

I wanted some new lower bars for my "new" 1977 KH400, but I was unable to find much detail on how the ones I were considering were different. So I ordered three that I was considering, and thought I'd post some pictures here in case someone else was interested. These are all BikeMaster bars, although I have seen them for sale under different names. I put a stickie next to each with the handle bar's name, and the info actually stamped into the metal. The W-xxx number appears to be the width of the bar, in mm. Other comments:

Superbike: have the least pull back and are the lowest. I should also note that the center portion of the superbike bars appears to be only marginally wide enough to mount in my clamps

European: slightly higher than the superbike and have pullback closer to stock.

GP Touring: Have a funny bend to the bars, that depending on how you mount them either cants the center forward or drops the ends of the bars down. I suspect most people use these mounted with the ends slightly down.







Detailed high res pics here.